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All engineered wood components are manufactured in a relatively "dry" state. The moisture content of engineered wood products at the time of manufacture ranges from approximately 4 to 12%. During the manufacturing process, the wood-based resource must be dried to these levels to insure that a good glue-bond is developed. A range of values is given because some adhesive systems used in some products have different moisture requirements.

It is also important to realize that these are not average moisture contents as traditionally measured. If a certain adhesive system requires a maximum 6% moisture content to develop an adequate glue bond, then every piece must meet that maximum during fabrication. A traditional average where 50% are above the maximum and 50% are below just doesn't work. Only those pieces that were at or below the maximum will ever get to the market place.

Traditional "dry" lumber on the other hand is dried to a much higher moisture content, typically 19%, although some lumber is dried to 16%. Because of natural variability, the range of moisture content of the lumber pieces in a given bundle may vary widely. A given lumber element may even have moisture gradients along the length or across the width.

In service, however, such as in a residential structure, after 4 to 8 months of drying, all wood elements will reach an equilibrium moisture content of from 6-10%, depending on the season and location of the structure. As the engineered wood products are very close to this normal equilibrium moisture content as manufactured, and because they are typically shipped in a waterproof protective wrapping, they take on little or no additional moisture and their dimensions vary imperceptibly during this period. The sawn lumber, however, during this period dries down through a relatively large range of moisture content. Along with drying comes an equally significant shrinkage. A 14" deep sawn lumber element can shrink as much as ¾" in its depth as it cycles from the as-dried to in-service equilibrium moisture content. This difference in behavior between solid sawn lumber and engineered wood can lead to structural failure if the designer is not careful.

APA EWS I-joists and APA EWS Rim Board products are manufactured in 9-1/2", 11-7/8", 14", and 16" depths. It is no accident that these sizes are not compatible with, and are larger than, traditional lumber net depths for 2x10's, 2x12's, 2x14's, and 2x16's. There are many applications in roofing systems and especially residential floors, where other elements are used in conjunction with the I-joists for the express purpose of transferring load through the floor system without overloading the floor joists. Some examples of these other elements are blocking panels over an interior bearing wall and rim or starter joists. In these cases, the vertical load from the structure above the plane of the floor is transferred through the floor into the structure/foundation below by way of direct bearing on the blocking panels, rim or starter joist.

Because the load is transferred in direct bearing, it is essential that the blocking panels, rim or starter joist be the same height as the floor joist. Solid sawn lumber cannot be used in applications like these because of the very likely potential for shrinkage. Shrinkage by as little as 1/8 of an inch (3 mm) can be enough to transfer the vertical loads from the walls above directly to the floor joists, thus inducing possible bearing or reaction overload conditions at these locations. The solution to the problem is to use engineered wood products for these applications. They are manufactured in the correct depths and have the same dimensional stability properties.

While the previous discussion concerns vertical loads, the same is true of lateral loads such as those caused by wind and seismic events. The small gap between the floor sheathing above and the sawn lumber rim joist or blocking panel below resulting from shrinkage of the lumber members can have a small but negative impact on the performance of the structure during the design event. Even greater however, will be the impact on the deformation of the structure caused by the potential slip at this location under design lateral loads. While not necessarily life threatening, these greater deformations can result in increased damage to the non-structural components of the building, such as drywall, windows and doors, cabinets and interior and exterior finishes. If the deformations are excessive, they can cause the structure to be irreparable.

Every application where solid sawn lumber is used in conjunction with engineered wood must be looked at very carefully with respect to the different moisture states of materials at the time of construction. The safest alternative is to not mix engineered wood with solid sawn lumber in any situation where load sharing might be an issue.

Ray Clark
Product Support Specialist
Wood Products Support Help Desk
APA - The Engineered Wood Association
Southern Forest Products Association
Structural Insulated Panel Association

 

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