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New Construction

Ratings  Tips  Problems Framing Loads Wood
Photo Galleries
Photo Gallery Month 1 Photo Gallery Month 2 Photo Gallery Month 3 Photo Gallery Month 4 Photo Gallery Month 6
Photo Gallery Month 9 Final        

Foundation Work

01-15 drill piers.jpg (190295 bytes) 01-15 drill piers2.jpg (193702 bytes) 01-15 drill piers3.jpg (200092 bytes) Drilling the Piers

- Month 1 day 15

 01-15 pour piers2.jpg (188868 bytes) 01-15 pour piers3.jpg (174062 bytes) 01-15 pour piers4.jpg (202955 bytes) 01-15 pour piers5.jpg (194233 bytes) 01-15 pour piers.jpg (185252 bytes) Pouring the piers 

- Month 1 day 15

01-17 found framing.jpg (200826 bytes) Adding the foundation framing - Month 1-day 17
01-22 rebar.jpg (170409 bytes) 01-22 rebar2.jpg (173068 bytes) installing the rebar - Month 1-day 22
01-23 found pour.jpg (168166 bytes) 01-23 found pour3.jpg (191301 bytes) 01-23 found pour5.jpg (165099 bytes) 01-23-found pour4.jpg (195360 bytes) 01-23 found pour6.jpg (195709 bytes) the foundation pour - Month 1-day 23
01-25 slab.jpg (189411 bytes) the curing slab-  Month 1 Day 25
01-30.jpg (176988 bytes) 01-30a.jpg (182163 bytes) Rainy Day and the beginning of framing. 

Month 1 day 30

 

SUBSTRUCTURES

Excavation

The objective of the excavation is to provide a safe and adequate support for footings and foundations. Adequate clearance is needed to ensure protection against damage by decay or insect attack. Good excavation also provides drainage for and access to basement-less space.

The process usually involves several steps. First, the location of the house is staked out by the builder or surveyor and the topsoil is removed to a point where it is stored during the construction process and re-spread as the final step in the finish grading. Then the main hole is dug‑first, usually with the help of a power shovel and then by hand to a depth 6 to 10 inches below the floor level. Finally, trenches are dug for the footings and service pipes, drains, dry wells and septic tanks.

Excavations for footings and foundation walls should extend at least 6 inches into natural, undisturbed soil to provide adequate bearing except where bearing is on a stable rock formation and below the prevailing frost line.

Footings and Foundation Walls

The objective of the footing is to provide support for the dwelling without excessive differential or overall settlement or movement. The footing is the parametric base of concrete that is laid by pouring the concrete into wooden forms set at a level below the frost line and on undisturbed earth. All substructures will settle to a certain extent unless they are located on solid bedrock. Also,. excess shifting and settlement will cause cracks and leaks in the foundation wall and uneven floors in the house. Thus, local building codes specify the required depth for each region based on the local frost‑line depth.

Because the foundation must provide safe and adequate support for all vertical and lateral design loads, all foundation walls are poured or laid on top of the footings. Block walls must be properly laid and well mortared, then filled with concrete and made watertight with cement plaster or other waterproofing compounds. Cinder blocks are porous and thus are inferior to cement blocks for a solid foundation. Brick and tile, although good foundation materials, are costly and require substantial skill for proper laying, as does stone, which once was very popular in the Northeast.

The three basic forms of foundations, basements, crawl spaces and slab‑on‑ground. With the exception of those houses being constructed in the northern portions of the country, fewer and fewer houses are being built with basements. And, where basements are built, there is an increasing trend to gain additional living space by finishing portions into family rooms, utility areas, baths and lavatories, workrooms, kitchens and even bedrooms. In the event that the house has a basement, the height between the basement floor, which is constructed similarly to a slab, and the bottom of the joists usually is 7 1/2 to 8 feet.

For basement-less houses, the finish grade is a major factor in the choice between slab‑on‑ und or crawl space as a foundation. For slab‑on‑ground construction, the finished ground grade must fail sharply away from the house to prevent flooding. Slabs are constructed by first building footings for support, although some slabs, known as "floating slabs," are built without them. The excavation then is covered with gravel and a vapor barrier and insulation is installed around the edge.

 

Crawl spaces, which provide flooding protection and also provide a convenient place to run heating ducts, plumbing pipes and wires that must be accessible for repairs, are constructed similarly as well as basements except that the distance from the floor to the joists is 3 to 4 feet. The floor can be concrete, as in a basement, or it can be dirt, often covered with a vapor barrier. In northern regions, crawl spaces must be insulated or heated to prevent pipes from freezing and floors from becoming cold.

A Wet or Damp Basement

Dampness is, of course, the main problem with basements, for it damages wall and floor coverings, furniture, clothing and other possessions. It also poses a health hazard ‑ ‑especially when the basement is used for sleeping. Some of the causes of basement dampness that can be thwarted by the careful builder are poor foundation wall construction, excess ground water not properly carried away by ground tiles, poorly fitted windows or hatch, a poorly vented clothes dryer, gutters and downspouts spilling water too near the foundation wall and a rising water table in the ground.

A basement that is wet or damp only part of the year usually can be detected any time by careful inspection. All the walls should be checked for a powder‑white mineral deposit a few inches off the floor. Only the most diligent cleaning will remove all these deposits after a basement has been flooded.

Stains along the lower edge of the walls and columns and on the furnace and hot water heater are indications of excessive dampness, as is mildew odor.

The causes of a wet and damp basement are numerous. Some are easily corrected and others are almost impossible to correct. In areas where the soil drainage is poor or the water table is near the surface of the ground, well constructed footing and foundation drains are needed to maintain a dry basement. They should be installed when the house is constructed because this is expensive to do afterward. The same is true of a vapor barrier under the basement floor, which is very easy to put down during construction but impossible afterward.

Cracks in the floor and walls may be patched with various widely marketed compounds. A more drastic step is to dig down and repair the wall from the outside.

What first appears to be a major water problem might be traced to a leak in a window or the hatch door. A simple caulking job will stop the water from coming in. Water will leak in through a window at the bottom of a well that does not drain properly in a heavy rainstorm. Extending the drain line or deepening the dry well stops this problem.

The earth around the house should slope away from the foundation wall so ground water will not collect along the edge of the foundation. If there is an edge of the roofline without a gutter, water may be running off and collecting next to the foundation wall. The water that is collected by the gutter and flows into the leaders must be diverted away from the foundation wall. The leader should run into a sewer drain, dry vent or splash pan‑in that order of preference.

Dampness and mildew also may be caused by moisture condensing on the walls, ceiling and pipes. Proper ventilation eliminates this problem.

Main Bearing Beam and Columns

Because most houses are too large for the floor joists to be spanned from one foundation wall to the opposite foundation wall, one or more bearing beams resting on columns or piers are used to support the floor joists. If only one beam is required, it runs roughly down the center of the basement or crawl space.

Steel beams, because of their great strength, can be used to span longer distances than wood beams of the same size. Steel beams, however, are subject to fire damage from relatively low heat. A steel beam will lose some of its strength at 500 degrees and at 1,000 degrees will buckle under a normal load. Beams that are covered with metal lath and plaster, on the other hand, will maintain their strength under much higher temperatures for long periods of time.

Wood beams, although not so strong as steel, often are used and are quite satisfactory. When a solid beam is used, it generally is 6 by 8 inches to 10 by 10 inches. Plank beams consist of several 2‑inch by 6‑inch to 2‑inch by 10‑inch planks placed side by side on end to achieve the desired thickness.

Most beams are supported by wood posts, brick or block piers or metal Lally columns that are concrete‑filled steel cylinders. The post, pier or column must rest on a footing, which should be at least 2 feet square and I foot thick. If brick and block piers are used, they should be at least 12 inches square but preferably 16 inches square. If wood posts are used, they should be set on a platform several inches off the floor so that any water on the floor from leaks will not rot them. Steel columns require caps and base plates.

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